Smoked Sausage Cheddar Pasta Bake

Featured in: Hearty Comfort Dinners

This hearty bake combines smoky sausage with tender pasta enveloped in a rich, creamy cheddar cheese sauce. Onions, red bell peppers, and garlic add depth and sweetness, while Dijon mustard and smoked paprika enhance the flavor complexity. Baked until golden and bubbling, this dish rests briefly before serving, garnished with fresh parsley for brightness. Ideal for easy weeknight meals, it offers a comforting, satisfying blend of textures and savory notes.

Updated on Sat, 15 Nov 2025 14:26:00 GMT
Golden, bubbling Smoked Sausage & Cheddar Pasta Bake with a crispy, cheesy top, ready to serve. Save
Golden, bubbling Smoked Sausage & Cheddar Pasta Bake with a crispy, cheesy top, ready to serve. | smokyfeast.com

A hearty, comforting casserole featuring smoky sausage, tender pasta, and a creamy cheddar cheese sauce, baked until golden and bubbling.

This pasta bake has become our go-to when we crave something cozy yet easy to put together. After a long day, nothing beats the smell of bubbling cheddar and smoked sausage wafting from the oven.

Ingredients

  • Pasta: 300 g (10 oz) penne or fusilli pasta
  • Smoked sausage: 250 g (9 oz), sliced into ½ inch rounds
  • Yellow onion: 1 small, finely chopped
  • Red bell pepper: 1, diced
  • Garlic: 2 cloves, minced
  • Unsalted butter: 2 tbsp
  • All-purpose flour: 2 tbsp
  • Whole milk: 400 ml (1 2/3 cups)
  • Sharp cheddar cheese: 200 g (7 oz), grated
  • Parmesan cheese: 50 g (1.8 oz), grated
  • Dijon mustard: 1 tsp
  • Smoked paprika: 1/2 tsp
  • Salt and freshly ground black pepper: to taste
  • Cheddar cheese (for topping): 50 g (1.8 oz), grated
  • Fresh parsley: 2 tbsp, chopped (optional)

Instructions

Prepare oven and dish:
Preheat oven to 200°C (400°F). Grease a 2 liter (2 quart) baking dish.
Cook pasta:
Boil pasta in salted water until just al dente. Drain and set aside.
Brown sausage:
In a large skillet on medium heat, cook smoked sausage for 3–4 minutes until lightly browned. Remove and set aside.
Sauté vegetables:
Add onion and bell pepper to the same skillet, sauté for 3–4 minutes until softened. Add garlic and cook 1 minute more.
Make cheese sauce:
Melt butter in saucepan over medium heat. Add flour and cook 1 minute. Gradually whisk in milk until smooth and thickened (about 3–4 minutes).
Add cheeses and seasoning:
Lower heat, stir in cheddar and Parmesan to melt. Mix in Dijon mustard, smoked paprika, salt, and pepper. Remove from heat.
Combine and assemble:
In a large bowl, mix cooked pasta, sausage, sautéed vegetables, and cheese sauce well.
Transfer and top:
Put mixture in baking dish and top with cheddar cheese.
Bake:
Bake 20–25 minutes until top is golden and bubbling.
Rest and garnish:
Let rest 5 minutes. Garnish with parsley if desired before serving.
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My kids always request seconds & sometimes sneak bites straight from the dish before it's on the table.

Serving Suggestions

Pair this bake with a simple green salad or steamed vegetables to lighten up the meal. Crisp white wine or sparkling water makes a perfect accompaniment.

Ingredient Swaps

Substitute smoked turkey sausage for less fat. A handful of baby spinach or frozen peas is a great veggie boost in the mix.

Storage & Leftovers

Store leftovers in an airtight container in the fridge for up to 3 days. Reheat in the oven for best texture.

A bubbly Smoked Sausage & Cheddar Pasta Bake, showcasing creamy cheese and savory sausage, a perfect family meal. Save
A bubbly Smoked Sausage & Cheddar Pasta Bake, showcasing creamy cheese and savory sausage, a perfect family meal. | smokyfeast.com

This comforting bake is sure to become a favorite for busy weeknights or potlucks. Enjoy every cheesy, smoky bite!

Kitchen Questions

What type of pasta works best for this dish?

Penne or fusilli pasta hold the sauce well and provide a nice texture when baked.

Can I substitute another type of sausage?

Yes, smoked turkey sausage can be used for a lighter alternative without sacrificing flavor.

How do I ensure the cheese sauce is smooth?

Whisk the flour into melted butter before gradually adding milk, stirring constantly until thickened and smooth.

Is it necessary to brown the sausage before baking?

Browning the sausage adds depth of flavor and a pleasant texture to the dish.

Can I add extra vegetables to this bake?

Absolutely, baby spinach or frozen peas are great options to boost the vegetable content.

Smoked Sausage Cheddar Pasta Bake

Hearty dish with smoky sausage, tender pasta, and creamy cheddar sauce baked to golden perfection.

Prep duration
15 min
Heat time
35 min
Complete duration
50 min
Created by Jackson Reed


Skill Level Easy

Heritage American

Output 4 Portions

Nutrition Labels None specified

What You'll Need

Pasta

01 10 oz penne or fusilli pasta

Meats

01 9 oz smoked sausage, sliced into ½-inch rounds

Vegetables

01 1 small yellow onion, finely chopped
02 1 red bell pepper, diced
03 2 cloves garlic, minced

Cheese Sauce

01 2 tbsp unsalted butter
02 2 tbsp all-purpose flour
03 1 2/3 cups whole milk
04 7 oz sharp cheddar cheese, grated
05 1.8 oz Parmesan cheese, grated
06 1 tsp Dijon mustard
07 1/2 tsp smoked paprika
08 Salt and freshly ground black pepper, to taste

Topping

01 1.8 oz cheddar cheese, grated
02 2 tbsp fresh parsley, chopped (optional)

Method

Phase 01

Prepare Oven and Baking Dish: Preheat oven to 400°F. Lightly grease a 2-quart baking dish.

Phase 02

Cook Pasta: Boil pasta in salted water until just al dente. Drain and set aside.

Phase 03

Brown Sausage: Heat a skillet over medium heat. Cook smoked sausage for 3 to 4 minutes until lightly browned, then remove and set aside.

Phase 04

Sauté Vegetables: In the same skillet, sauté onion and red bell pepper for 3 to 4 minutes until softened. Add garlic and cook for 1 additional minute.

Phase 05

Prepare Cheese Sauce: Melt butter in a saucepan over medium heat. Stir in flour and cook for 1 minute. Gradually whisk in milk and cook, stirring, until slightly thickened, about 3 to 4 minutes.

Phase 06

Add Cheese and Seasonings: Reduce heat. Stir in cheddar and Parmesan cheeses until melted, then mix in Dijon mustard, smoked paprika, salt, and pepper. Remove from heat.

Phase 07

Combine Components: In a large bowl, combine cooked pasta, browned sausage, sautéed vegetables, and cheese sauce. Mix thoroughly.

Phase 08

Assemble: Transfer mixture to prepared baking dish. Sprinkle remaining cheddar cheese evenly over the top.

Phase 09

Bake: Bake for 20 to 25 minutes until the top is golden and bubbling.

Phase 10

Rest and Garnish: Allow to rest for 5 minutes before serving. Garnish with chopped parsley if desired.

Kitchen Tools

  • Large pot
  • Skillet
  • Saucepan
  • Whisk
  • 2-quart baking dish
  • Mixing bowl

Allergy Details

Always review ingredients for potential allergens and seek professional medical guidance if unsure.
  • Contains milk (cheese, butter, milk), wheat (pasta, flour), and mustard. Sausage may contain soy and other allergens; check labels.

Nutrition Details (per portion)

Values shown are estimates only - please consult healthcare providers for specific advice.
  • Energy: 670
  • Fats: 34 g
  • Carbohydrates: 56 g
  • Proteins: 34 g